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UltraPack — Industrial Packaging Solutions
At UltraPack, we specialize in world‑class packaging solutions designed to protect, transport, and present industrial products with unmatched reliability. From heavy machinery components to delicate electronics, our extensive portfolio—including IBCs, metal drums, custom pallets, and shrink‑wrap systems—ensures your goods arrive safely and on time. Combining German engineering standards with flexible design and responsive service, UltraPack is your trusted partner for every packaging challenge.
About UltraPack – Engineered for Industrial Excellence
UltraPack was founded to address a critical need in the German manufacturing sector: durable, compliant packaging that adapts to ever‑evolving logistics and regulatory demands. Our journey began in 2015 when a team of packaging engineers and supply‑chain experts came together to develop standardized solutions that balance robustness, cost‑efficiency, and environmental responsibility. Today, we serve clients across automotive, chemical, electronics, and pharmaceutical industries—delivering packaging systems that withstand extreme conditions, protect sensitive products, and simplify handling.
Our core strength lies in our integrated approach. On‑site assessments analyze your product’s dimensions, weight distribution, fragility factors, and shipping routes. We then employ finite‑element analysis (FEA) and drop‑test simulations to validate design performance before any prototype is built. This rigorous engineering process minimizes trial‑and‑error, cutting development time by up to 40 %. By combining CAD‑driven design with hands‑on fabrication, we ensure every packaging solution meets ISO 9001 and TÜV safety standards.
Sustainability is never an afterthought. UltraPack sources recycled‑content steel for drums and sustainably managed wood for pallets, while our polypropylene strapping is recyclable and UV‑stabilized for outdoor storage. We continually innovate with bio‑based stretch films and reusable plastic crates, helping clients reduce waste and comply with EU Packaging Directive targets. Our closed‑loop return programs for pallets and crates further demonstrate our commitment to circular‑economy principles.
Beyond product design, UltraPack delivers turnkey project management. From initial consultation through installation and ongoing maintenance, our cross‑functional teams—comprising engineers, logistics planners, and field technicians—coordinate every detail. With regional hubs in Frankfurt, Leipzig, and Munich, we guarantee rapid response times, personalized service, and streamlined communication. UltraPack doesn’t just supply packaging; we engineer the solutions that keep your operations moving.
Our core strength lies in our integrated approach. On‑site assessments analyze your product’s dimensions, weight distribution, fragility factors, and shipping routes. We then employ finite‑element analysis (FEA) and drop‑test simulations to validate design performance before any prototype is built. This rigorous engineering process minimizes trial‑and‑error, cutting development time by up to 40 %. By combining CAD‑driven design with hands‑on fabrication, we ensure every packaging solution meets ISO 9001 and TÜV safety standards.
Sustainability is never an afterthought. UltraPack sources recycled‑content steel for drums and sustainably managed wood for pallets, while our polypropylene strapping is recyclable and UV‑stabilized for outdoor storage. We continually innovate with bio‑based stretch films and reusable plastic crates, helping clients reduce waste and comply with EU Packaging Directive targets. Our closed‑loop return programs for pallets and crates further demonstrate our commitment to circular‑economy principles.
Beyond product design, UltraPack delivers turnkey project management. From initial consultation through installation and ongoing maintenance, our cross‑functional teams—comprising engineers, logistics planners, and field technicians—coordinate every detail. With regional hubs in Frankfurt, Leipzig, and Munich, we guarantee rapid response times, personalized service, and streamlined communication. UltraPack doesn’t just supply packaging; we engineer the solutions that keep your operations moving.
Our Services
Custom Crate & Pallet Solutions
UltraPack designs bespoke wooden and plastic crates, export‑grade pallets, and modular skids tailored to your product’s shape, weight, and handling requirements. Our engineering team conducts FEA‑based stress analysis to optimize structural integrity while minimizing material use. We offer heat‑treated and fumigated wood to meet ISPM 15 standards for international shipping. Ergonomic features—such as integrated forklift pockets and removable lids—speed up loading and unloading. Each pallet or crate is serial‑numbered and barcoded for seamless warehouse tracking.
UltraPack designs bespoke wooden and plastic crates, export‑grade pallets, and modular skids tailored to your product’s shape, weight, and handling requirements. Our engineering team conducts FEA‑based stress analysis to optimize structural integrity while minimizing material use. We offer heat‑treated and fumigated wood to meet ISPM 15 standards for international shipping. Ergonomic features—such as integrated forklift pockets and removable lids—speed up loading and unloading. Each pallet or crate is serial‑numbered and barcoded for seamless warehouse tracking.
Intermediate Bulk Containers (IBCs) & Drums
Our range of IBCs—from stainless‑steel to FDA‑approved polypropylene variants—supports safe storage and transport of liquids, powders, and granules. UltraPack IBCs comply with UN/DOT regulations for hazardous materials, featuring reinforced frames, secure valve assemblies, and overfill‑protection systems. We also supply robust steel and plastic drums in 30‑ to 220‑liter capacities, complete with tamper‑evident seals and optional anti‑static coatings. Custom liners, secondary containment pallets, and rinse‑out services enhance usability and compliance.
Our range of IBCs—from stainless‑steel to FDA‑approved polypropylene variants—supports safe storage and transport of liquids, powders, and granules. UltraPack IBCs comply with UN/DOT regulations for hazardous materials, featuring reinforced frames, secure valve assemblies, and overfill‑protection systems. We also supply robust steel and plastic drums in 30‑ to 220‑liter capacities, complete with tamper‑evident seals and optional anti‑static coatings. Custom liners, secondary containment pallets, and rinse‑out services enhance usability and compliance.
Stretch & Shrink‑Wrap Systems
Protect pallets and irregular loads with our computerized stretch‑wrap machines, which deliver precise film tension and minimal waste. UltraPack’s bio‑based and high‑strength industrial films resist punctures, UV exposure, and moisture. For shrink‑wrapping, we install tunnel and chamber systems calibrated to your product dimensions and film type—ensuring consistent shrink rings that lock goods in place. Optional automatic dispensers and robotic arms boost throughput for high‑volume operations.
Protect pallets and irregular loads with our computerized stretch‑wrap machines, which deliver precise film tension and minimal waste. UltraPack’s bio‑based and high‑strength industrial films resist punctures, UV exposure, and moisture. For shrink‑wrapping, we install tunnel and chamber systems calibrated to your product dimensions and film type—ensuring consistent shrink rings that lock goods in place. Optional automatic dispensers and robotic arms boost throughput for high‑volume operations.
Protective Packaging Components
Shield delicate items with custom‑molded foam inserts, corrugated partitions, and high‑density urethane corner supports. We design cushioning systems using drop‑test data to absorb shock and vibration. ESD‑safe materials safeguard electronic components, while breathable Tyvek™ wraps protect against dust and condensation. All components are engineered for easy assembly and reuse, reducing downtime and life‑cycle costs.
Shield delicate items with custom‑molded foam inserts, corrugated partitions, and high‑density urethane corner supports. We design cushioning systems using drop‑test data to absorb shock and vibration. ESD‑safe materials safeguard electronic components, while breathable Tyvek™ wraps protect against dust and condensation. All components are engineered for easy assembly and reuse, reducing downtime and life‑cycle costs.
Labeling, Barcoding & RFID Integration
UltraPack’s in‑line labeling and printing services embed barcodes, QR codes, and RFID tags directly onto packaging surfaces—enabling real‑time inventory visibility and anti‑counterfeiting measures. Our customizable software integrates with ERP and WMS systems, automatically generating batch numbers, handling instructions, and destination labels. Durable, solvent‑resistant ink and thermal‑transfer ribbon options ensure legible markings under harsh conditions.
UltraPack’s in‑line labeling and printing services embed barcodes, QR codes, and RFID tags directly onto packaging surfaces—enabling real‑time inventory visibility and anti‑counterfeiting measures. Our customizable software integrates with ERP and WMS systems, automatically generating batch numbers, handling instructions, and destination labels. Durable, solvent‑resistant ink and thermal‑transfer ribbon options ensure legible markings under harsh conditions.
Project Management & On‑Site Support
Our project teams oversee everything from packaging design validation to on‑site installation and training. Dedicated Account Managers coordinate cross‑departmental resources, manage timelines, and conduct quality audits. Field technicians handle equipment commissioning—such as stretch‑wrap dispensers or automatic carton erectors—and train your staff on safe, efficient operation. Ongoing maintenance contracts guarantee preventive service visits and rapid repair response.
Our project teams oversee everything from packaging design validation to on‑site installation and training. Dedicated Account Managers coordinate cross‑departmental resources, manage timelines, and conduct quality audits. Field technicians handle equipment commissioning—such as stretch‑wrap dispensers or automatic carton erectors—and train your staff on safe, efficient operation. Ongoing maintenance contracts guarantee preventive service visits and rapid repair response.
Why Choose UltraPack? – Six Strategic Advantages
- Engineering‑Driven Design
We apply FEA, drop‑test simulations, and empirical data to each packaging solution—ensuring optimal performance under real‑world conditions. This engineering rigor reduces product damage by over 50 % and cuts packaging weight, lowering transportation costs and emissions. - Regulatory & Compliance Expertise
UltraPack navigates complex international regulations—UN 84/ADR, IMDG, ISPM 15, and EU Packaging Directive—on your behalf. Our certifications, audit support, and documentation streamline customs clearance and regulatory inspections, mitigating shipment delays and fines. - Advanced Materials Innovation
We continually develop and test next‑generation materials—bio‑based polymers, recycled HDPE blends, and nanocomposite coatings—to enhance strength, reduce weight, and improve sustainability. Proprietary formulations, backed by lab‑validated performance, set us apart from commodity suppliers. - Integrated Digital Platform
Our customer portal provides live visibility into order status, inventory levels, and quality metrics. Real‑time alerts notify you of shipments, service schedules, and compliance deadlines. API integrations with your systems automate procurement and reordering workflows. - Customisable & Scalable Solutions
From single‑unit prototypes to multi‑million‑unit production runs, UltraPack adapts to your volumes and timelines. Rapid‑prototype lines enable design validation within days, while high‑capacity manufacturing cells handle large contracts without compromising quality or speed. - End‑to‑End Partnership
Beyond supplying packaging, we embed ourselves in your supply chain—handling design, production, logistics, and maintenance. Our cross‑functional teams collaborate seamlessly to solve emerging challenges and continuously optimise your packaging operations for cost, performance, and sustainability.
Customer Testimonials
- Hans F., Automotive Parts Manufacturer, Stuttgart
“UltraPack’s crates reduced our component damage rates by 65 %. Their FEA‑validated designs fit our irregular gearboxes perfectly, and the ergonomic features sped up our assembly‑line unloading. Exceptional engineering support and fast turnarounds.” - Marie K., Chemical Distributor, Mannheim
“Our switch to UltraPack IBCs and UN‑certified drums streamlined our hazardous‑goods shipments. Their on‑site training ensured our teams handled the containers correctly, reducing spills and non‑compliance incidents. Highly professional service.” - Lukas B., Electronics Exporter, Berlin
“The custom ESD‑safe foam inserts and RFID‑tagged corrugated boards have virtually eliminated in‑transit damage to our PCBs. UltraPack’s digital portal makes inventory management a breeze, and their project managers anticipate our needs proactively.” - Sabine M., Beverage Co., Cologne
“We needed high‑strength, reusable pallets that meet ISPM 15 and resist moisture in our cold storage. UltraPack delivered a perfect solution with robust recycling and take‑back services. Their sustainability credentials align well with our corporate goals.”
FAQ
1. How do you validate custom packaging designs?
We begin with a detailed product and risk analysis, followed by FEA and drop‑test simulations in our CAE lab. Prototypes undergo physical impact, compression, and vibration tests per ISTA standards. Only after passing both virtual and physical validation do we proceed to production—ensuring reliable performance and compliance with your specifications.
2. Can UltraPack handle small‑batch prototypes?
Yes. Our rapid‑prototype line supports runs as small as 50 units, enabling design iterations and market testing before full‑scale production. Prototypes can be delivered within 7–10 business days, complete with performance data and user‑experience feedback reports.
3. What sustainability credentials do your materials have?
Our compostable films meet EN 13432 industrial‑compostability standards, while our recycled‑content corrugated sheets carry the Recycled Claim Standard (RCS) certification—verifying post‑consumer resin percentages. We operate under ISO 14001 guidelines and provide full LCA reports, demonstrating carbon‑footprint reductions and circular‑economy benefits.
4. How do you ensure regulatory compliance for hazardous‑goods packaging?
UltraPack’s packaging engineers are certified for UN 84/Classified Dangerous Goods regulations. We conduct type‑approval tests—drop, leak, stacking—and prepare complete documentation (DGR certificates, packing instructions, UN markings). Our teams liaise with shipping lines and customs authorities to guarantee seamless clearance.
5. Do you offer onsite packaging equipment installation?
Absolutely. For solutions like automated stretch‑wrap dispensers, label applicators, and palletizers, our field technicians handle delivery, installation, calibration, and staff training. We provide preventive maintenance contracts to keep your equipment in peak condition—minimizing downtime and maximizing throughput.
6. How do I start a packaging project with UltraPack?
Simply contact our Sales team via phone or email to arrange an introductory consultation. We’ll conduct an on‑site or virtual assessment, gather product data, and outline project scope and timelines. A dedicated Project Manager will then guide you through design proposals, prototype approval, and full production—ensuring clear communication and efficient execution.
We begin with a detailed product and risk analysis, followed by FEA and drop‑test simulations in our CAE lab. Prototypes undergo physical impact, compression, and vibration tests per ISTA standards. Only after passing both virtual and physical validation do we proceed to production—ensuring reliable performance and compliance with your specifications.
2. Can UltraPack handle small‑batch prototypes?
Yes. Our rapid‑prototype line supports runs as small as 50 units, enabling design iterations and market testing before full‑scale production. Prototypes can be delivered within 7–10 business days, complete with performance data and user‑experience feedback reports.
3. What sustainability credentials do your materials have?
Our compostable films meet EN 13432 industrial‑compostability standards, while our recycled‑content corrugated sheets carry the Recycled Claim Standard (RCS) certification—verifying post‑consumer resin percentages. We operate under ISO 14001 guidelines and provide full LCA reports, demonstrating carbon‑footprint reductions and circular‑economy benefits.
4. How do you ensure regulatory compliance for hazardous‑goods packaging?
UltraPack’s packaging engineers are certified for UN 84/Classified Dangerous Goods regulations. We conduct type‑approval tests—drop, leak, stacking—and prepare complete documentation (DGR certificates, packing instructions, UN markings). Our teams liaise with shipping lines and customs authorities to guarantee seamless clearance.
5. Do you offer onsite packaging equipment installation?
Absolutely. For solutions like automated stretch‑wrap dispensers, label applicators, and palletizers, our field technicians handle delivery, installation, calibration, and staff training. We provide preventive maintenance contracts to keep your equipment in peak condition—minimizing downtime and maximizing throughput.
6. How do I start a packaging project with UltraPack?
Simply contact our Sales team via phone or email to arrange an introductory consultation. We’ll conduct an on‑site or virtual assessment, gather product data, and outline project scope and timelines. A dedicated Project Manager will then guide you through design proposals, prototype approval, and full production—ensuring clear communication and efficient execution.
Contact Us – Engineer Your Packaging Success
Partner with UltraPack to transform your industrial packaging into a strategic asset—reducing damage, streamlining logistics, and meeting sustainability targets. Our experts are ready to discuss your unique requirements, schedule a site evaluation, or provide a customised quote. Contact us today to start your packaging innovation journey.
📍 Address: Am Gewerbehof 7, 60388 Frankfurt am Main, Germany
📧 Email: ultrapack@tuta.com
🕒 Hours:
📍 Address: Am Gewerbehof 7, 60388 Frankfurt am Main, Germany
📧 Email: ultrapack@tuta.com
🕒 Hours:
- Monday – Friday: 8:00 AM – 6:00 PM
- Saturday: 9:00 AM – 2:00 PM
- Sunday: Closed
